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20-1132•Steve Neville, Substructure Support, Inc., Tdp Support, Inc. v. Foundation Constructors, Inc., Foundation Pile, Inc.
20-1132Court of Appeals for the Federal CircuitAug 27, 2020
United States Court of Appeals
for the Federal Circuit
______________________
STEVE NEVILLE, SUBSTRUCTURE SUPPORT,
INC., TDP SUPPORT, INC.,
Plaintiffs-Appellants
v.
FOUNDATION CONSTRUCTORS, INC.,
FOUNDATION PILE, INC.,
Defendants-Appellees
______________________
2020-1132
______________________
Appeal from the United States District Court for the
Central District of California in No. 5:17-cv-02507-AG-
AGR, Judge Andrew J. Guilford.
______________________
Decided: August 27, 2020
______________________
J
OEL KAUTH, KPPB LLP, Anaheim, CA, for plaintiffs-
appellants. Also represented by MARK YEH.
TYSON K. HOTTINGER, Maschoff Brennan, Irvine, CA,
for defendants-appellees. Also represented by J
ARED J.
BRAITHWAITE, Salt Lake City, UT; ROBERT PARRISH
FREEMAN, JR., Park City, UT.
______________________
Before L
OURIE, O’MALLEY, and CHEN, Circuit Judges.
Case: 20-1132 Document: 35 Page: 1 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
2
CHEN, Circuit Judge.
Plaintiff-appellants Steve Neville, Substructure Sup-
port, Inc., and TDP Support, Inc. (collectively, “Substruc-
ture”) appeal the district court’s ruling of summary
judgment that certain accused products of Foundation Con-
structors, Inc. and Foundation Pile, Inc. (“Foundation”) do
not infringe claims 1, 2, 4, 6–9, 16–20, 22–30, 32, and 33 of
U.S. Patent No. 7,914,236 and claims 1–6, 25–29, 31, and
39 of U.S. Patent No. 9,284,708. We affirm.
BACKGROUND
The ’708 patent and its parent ’236 patent relate to
foundation piles, which are tubular structures placed into
the ground to provide stability for the foundations built
over them. Such foundation piles can be driven into the
ground through direct application of force (similar to a
hammer and nail), or through rotational torque (like a
screwdriver and screw). The claimed inventions are di-
rected to the latter, screw-type, foundation pile. The spec-
ification explains that rotational torque is applied through
a “helical flight” at the tip of the foundation pile, which
“draws the pile into a soil bed” and is depicted in the figures
as a structure similar to the helical structure of a screw.
’236 patent at col. 4 ll. 3–6, Fig. 1.
The tip of the foundation pile, or pile tip, contains an
end plate—a “bottom surface” that “caps off the end of the
conical body of the pile tip [], closing it off from the soil in
which it is to be placed.” Id. at col. 4 ll. 26–28, col. 6 ll. 57–
59. The surface of the end plate exerts forces “on the sur-
rounding soil bed as it is driven into the soil.” Id. at col. 7
ll. 28–35; see also id. at Fig. 7 (illustrating “force vectors”
depicted as arrows from end plate 79 to the surrounding
soil). “Likewise, the surrounding soil bed exerts reaction
forces on the pile tip [] in response” to the end plate. Id. at
col. 7 ll. 35–37. But because the reactionary forces from the
surrounding soil “are not of as great a magnitude” as with
prior pile systems, “the disturbance to the soil surrounding
Case: 20-1132 Document: 35 Page: 2 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
3
the pile [] is minimized as the pile [] is sunk into the soil
bed.” Id. at col. 7 ll. 35–44. As a result, the invention’s pile
tip converts rotational torque into a downward force ap-
plied to the soil by the surface of the end plate in a way that
minimizes “disturbance to the soil surrounding the pile,”
with the result that the “surrounding soil [is] packed
tighter and therefore provide[s] a more solid support for the
pile [], leading to greater ultimate load capacities.” Id. at
col. 7 ll. 35–48.
Some embodiments provide an attachment that pro-
trudes from the surface of the end plate to help “break up
the soil.” Id. at col. 7 ll. 4–27 (describing the addition of
cutting teeth, a point shaft, or an “extended shaft thinner
in diameter than the end plate” which “extend[s] out axi-
ally from the end plate”); see also id. at Figs. 1, 4–6. Fig. 1
below illustrates a pile tip 10 including both an end plate
19 and protruding attachments (i.e., point shaft 17 and cut-
ter teeth 18). As previously explained, point shaft 17 and
cutter teeth 18 break up the underlying soil while down-
ward force is applied through helical flight 15 and the sur-
face of end plate 19.
Case: 20-1132 Document: 35 Page: 3 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
4
Id. at Fig. 1.
The parties dispute the construction of two claim limi-
tations relating to the “end plate,” which separate the
claims at issue into two groups.
The first set of claims require an “end plate having a
substantially flat surface disposed perpendicular to the
centerline of the tubular pile.” Claim 1 of the ’236 patent
is representative:
1. A screw pile substructure support system, com-
prising:
a tubular pile having a centerline and a first diam-
eter, wherein the tubular pile comprises a first
Case: 20-1132 Document: 35 Page: 4 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
5
cylindrical section and a second cylindrical section
attached by a weld;
a substantially conically shaped pile tip sharing a
centerline with the tubular pile, the substantially
conically shaped pile tip having a first end and a
second end, the first end being connected to the
tubular pile and having a second diameter;
a helical flight attached to an exterior surface of the
substantially conically shaped pile tip, wherein the
helical flight extends along the exterior surface for
a distance of at least one third of a circumference
of the substantially conically shaped pile tip; and
an end plate fixedly attached to the second end of
the pile tip, the end plate having a substantially flat
surface disposed perpendicular to the centerline of
the tubular pile;
wherein the first diameter is substantially similar
to the second diameter.
’236 patent at claim 1 (emphasis added).
The second set of claims require “at least one protru-
sion extending outwardly from the end plate.” Claim 1 of
the ’708 patent is representative:
1. A screw pile substructure support system com-
prising:
a tubular pile having a centerline and a substan-
tially constant diameter throughout a length of the
tubular pile; and
a pile tip comprising:
a tapered portion comprising a first end having a
first diameter and a second end having a second di-
ameter, wherein the first diameter is greater than
the second diameter and about equal to the
Case: 20-1132 Document: 35 Page: 5 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
6
diameter of the tubular pile, and wherein the first
end is attached to the tubular pile;
a first helical flight attached to and extending
along an exterior surface of the tapered portion;
an end plate closing the second end of the tapered
portion; and
at least one protrusion extending outwardly from
the end plate.
’708 patent at claim 1 (emphasis added).
The district court granted summary judgment of non-
infringement as to accused products having Foundation’s
ED2M and ED3 pile tips, concluding that these accused
products did not include any “end plate” to a pile tip as
claimed. J.A. 14. In particular, the district court found
that the accused ED2M and ED3 pile tips “lack (1) an end
plate having a substantially flat surface and (2) an end
plate with at least one protrusion extending outwardly
from it.” Id. The ED2M and ED3 pile tips are substantially
the same for the purposes of this appeal and will be re-
ferred to jointly as the ED2M/ED3 pile tip.
1
The parties’ claim construction disputes are best illus-
trated by reference to the accused ED2M/ED3 pile tip. As
shown in an annotated photograph provided by Substruc-
ture’s expert, Substructure alleges that a horizontal slice
of the accused pile tip is the claimed “end plate”:
1
The ED2M and ED3 pile tips differ only with re-
spect to the widths of the helical flights on the exterior of
the pile tip. J.A. 2457.
Case: 20-1132 Document: 35 Page: 6 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
7
J.A. 1269.
2
Substructure’s expert testified that this high-
lighted region of the accused pile tip is an “end plate” hav-
ing two “substantially flat surfaces”—a first surface
“fac[ing] the interior of the pile tip” and a second surface
“that interfaces with the point shaft.” Id. Substructure’s
expert further testified that the point shaft is a “protru-
sion” extending outwardly from the alleged end plate of the
2
In some instances, it appears that the top of the
ED2M/ED3 pile tips is “cut off” and replaced with a “more
aggressive fishtail.” J.A. 15.
Case: 20-1132 Document: 35 Page: 7 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
8
accused pile tip. Id. at 1256 (referring to the point shaft as
a fishtail-shaped protrusion).
The district court reasoned that, contrary to Substruc-
ture’s infringement theory, the plain meaning of “end plate
having a substantially flat surface” did not encompass “an
interior surface facing into the rest of the pile tip.” J.A. 15.
Examining the intrinsic record, the district court concluded
that “the patent applicant intended the ‘substantially flat
surface’ of the end plate to refer to the side of the end plate
facing outward.” Id. at 15–16. The district court explained
that “[t]his is apparent from each of the patent figures, as
well as from how Plaintiff used the phrase ‘substantially
flat surface’ to distinguish the pending claims in the appli-
cation leading to the ’236 patent from certain prior art ref-
erences.” Id. at 16.
As to the claims to a protrusion extending outwardly
from the end plate, the district court reasoned that
“[b]ecause the end piece of the ED2M/ED3 pile tip is a sin-
gle, conically-shaped piece, there is not a demarcation of
where an ‘end plate’ should end and the ‘protrusion’ should
begin.” Id. at 17. The district court thus rejected Plaintiff’s
interpretations that the “end plate” can be “fully interior to
another portion of the pile tip” and that the “protrusion”
can be “a component that fully surrounds and is exterior to
the item it is purportedly ‘protruding’ from.” Id. at 17–18.
Substructure appeals the district court’s grant of sum-
mary judgment of noninfringement, and we have jurisdic-
tion under 28 U.S.C. § 1295(a)(1).
D
ISCUSSION
We review the district court’s grant of summary judg-
ment according to the law of the regional circuit. Phil–In-
sul Corp. v. Airlite Plastics Co., 854 F.3d 1344, 1353 (Fed.
Cir. 2017). In the Ninth Circuit, “summary judgment is
reviewed de novo.” Brunozzi v. Cable Comms’ns, Inc., 851
F.3d 990, 995 (9th Cir. 2017). “Summary judgment is
Case: 20-1132 Document: 35 Page: 8 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
9
appropriate when, viewing the evidence in the light most
favorable to the nonmoving party, there is no genuine dis-
pute as to any material fact.” Zetwick v. Cty. of Yolo, 850
F.3d 436, 440 (9th Cir. 2017) (citation omitted).
“[T]he ultimate issue of the proper construction of a
claim should be treated as a question of law.” Teva Pharm.
USA, Inc. v. Sandoz, Inc., 574 U.S. 318, 328–29 (2015). We
review any “subsidiary factual findings [on extrinsic evi-
dence] under the ‘clearly erroneous’ standard.” Id.
“[W]hen the district court reviews only evidence intrinsic
to the patent (the patent claims and specifications, along
with the patent’s prosecution history), the judge’s determi-
nation will amount solely to a determination of law, and
the Court of Appeals will review that construction de novo.”
Id. at 841.
On appeal, Substructure argues that that the district
court’s ruling of noninfringement must be overturned be-
cause it incorrectly construed the claims. Specifically, Sub-
structure challenges the district court’s construction of the
“end plate having a substantially flat surface,” ’236 patent
at claim 1, and also the “protrusion extending outwardly
from the end plate.” ’708 patent at claim 1. We address
each in turn.
I.
END PLATE HAVING A SUBSTANTIALLY FLAT SURFACE
We agree with the district court that, read in light of
the specification, the phrase “substantially flat surface dis-
posed perpendicular to the centerline of the tubular pile”
does not refer to any interior-facing surface. The claim re-
cites a “substantially conically shaped pile tip,” with a “first
end” attached to a “tubular pile” and an “end plate fixedly
attached to the second end of the pile tip.” ’236 patent at
claim 1. The claim further recites “the end plate having a
substantially flat surface disposed perpendicular to the
centerline of the tubular pile.” Id. As suggested by the
word “end,” the relevant surface of the end plate is the ex-
ternal one at the second end of the pile tip.
Case: 20-1132 Document: 35 Page: 9 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
10
The specification reinforces the view that the invention
is directed to the exterior surface of the end plate as being
“substantially flat,” through which the pile tip applies force
to the underlying soil. The specification is silent as to any
interior surface of the end plate. Nor does Substructure
point to any part of the specification that suggests that the
shape of the end plate’s interior surface serves any pur-
pose. Instead, the specification describes the end plate in
the context of the exterior surface of the pile tip structure
as a whole. Id. at col. 6 ll. 57–59 (“An end plate 49 is pro-
vided as a bottom surface to the conical body of the pile tip
40.”). Moreover, the specification explains, by reference to
the end plate depicted as having a flat exterior surface in
Figs. 7 and 8, that the pile tip converts rotational torque
into a downward force applied to the soil by the surface of
the end plate in a way that minimizes “disturbance to the
soil surrounding the pile,” such that the “surrounding soil
[is] packed tighter and therefore provide[s] a more solid
support for the pile [], leading to greater ultimate load ca-
pacities.” Id. at col. 7 ll. 28–48.
Substructure argues that the specification “implicitly
teaches” that an end plate having a substantially flat sur-
face perpendicular to the tubular pile could be fully interior
to another portion of the pile tip. Appellant’s Opening Br.
at 41–42. In particular, Substructure points to the specifi-
cation’s disclosure that the pile tip, including the end plate,
“could be cast as a single unit.” Id. at col. 4 ll. 53–59. To
the contrary, that the end plate and the remaining portions
of the pile tip could be cast as an integral unit emphasizes
that the only relevant surface of the end plate is the exte-
rior-facing one. The claimed surface cannot be an imagi-
nary one, yet Substructure’s infringement theory would
permit Substructure to point to an imaginary slice of a solid
cast pile tip as the claimed “end plate having a substan-
tially flat surface.” Under Substructure’s logic, that same
pile tip would simultaneously infringe claims reciting an
end plate with a curved surface, simply because one could
Case: 20-1132 Document: 35 Page: 10 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
11
imagine an interior curved surface within the solid mate-
rial of the pile tip.
The prosecution history likewise confirms that the sub-
stantially flat surface of the end plate does not refer to
some arbitrary interior surface. The end plate limitation
was added during prosecution of the ’236 patent to over-
come rejections based on U.S. Patent Publication No.
2004/0076479 (Camilleri) and Japanese Patent No. 5-
106223 (JP ’223). J.A. 432–34. The patent examiner had
determined that both Camilleri and JP ’223 disclosed “a
substantially conically shaped pile tip.” J.A. 422. As the
applicant explained, the amendment was in response to the
examiner’s “suggest[ion] that a limitation including an end
plate extending perpendicularly to the longitudinal axis of
the pile would potentially [overcome] the prior art of rec-
ord.” J.A. at 432. The applicant’s explanation of the mu-
tual understanding reached with the patent examiner
reinforces that the introduction of the end plate, with its
substantially flat surface, was intended to distinguish the
“substantially conically shaped pile tip(s)” of the prior art.
Substructure argues that the JP ’223 and Camilleri
pile tips have hollow interiors, drawing a distinction be-
tween pile tips having hollow interiors and solid interiors.
Effectively, Substructure takes the position that the
claimed end plate with a substantially flat surface is pre-
sent in all cone-shaped pile tips that are solid, but not cone-
shaped pile tips that are hollow. But Substructure fails to
identify anything in the claims, specification, or prosecu-
tion history suggesting that the end plate limitation delin-
eates between solid and hollow pile tips; nor do we see any.
Moreover, Substructure’s alleged distinction rings hollow
in light of the applicant’s later assertion during prosecution
that U.S. Patent No. 108,814 (“Moseley”), which discloses
a “pile with solid conical point,” J.A. 932 (emphasis added),
Case: 20-1132 Document: 35 Page: 11 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
12
“does not appear [to] teach[] an end plate disposed at an
end of a pile tip having a conical portion.” J.A. 511–12.
3
For the above reasons, we agree with the district court
that the claimed “substantially flat surface” of the end
plate does not refer to “an interior surface facing into the
rest of the pile tip.” J.A. 15. To the extent that Substruc-
ture contends there is a substantially flat surface that is
interior, but facing outward away from the tubular pile, the
district court correctly noted that Substructure cannot
manufacture a factual dispute by drawing imaginary lines
through the accused pile tip to create an “end plate” and
“substantially flat surface” where none exist. Id. at 16 (ex-
plaining that Substructure’s expert, Dr. Decker, “has not
shown that there is indeed a substantially flat surface of
an end plate somewhere interior to the ‘fish-tail protru-
sion,’ beyond his own annotations of pictures showing only
the exterior of the pile tips”). Although Substructure urges
that, even under the district court’s construction, the “cir-
cumferential walls” of the accused pile tip are an “exterior”
surface, Substructure does not contend that the circular
circumference of the pile tip is a “substantially flat sur-
face.” Appellant’s Opening Br. at 42–43. Thus, the district
court correctly determined that the accused ED2M/ED3
pile tip does not include the claimed “end plate having a
substantially flat surface.”
3
Substructure also argues that Foundation waived
its prosecution history arguments by failing to raise them
before the district court. But the district court’s claim con-
struction relied in part on “how Plaintiff used the phrase
‘substantially flat surface’ to distinguish the pending
claims in the application leading to the [’236] Patent from
certain prior art references.” J.A. 16. We decline Substruc-
ture’s invitation to disregard the basis for the district
court’s ruling.
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NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
13
II. PROTRUSION FROM THE END PLATE
We also agree with the district court that the accused
ED2M/ED3 pile tip does not include “at least one protru-
sion extending outwardly from the end plate.” ’708 patent
at claim 1. As the district court explained, “[b]ecause the
end piece of the ED2M/ED3 pile tip is a single, conically-
shaped piece, there is not a demarcation of where an ‘end
plate’ should end and a ‘protrusion’ should begin.” J.A. 17.
We agree with the district court that the plain meaning of
the claim, which requires that the “protrusion” is “extend-
ing outwardly” from the “end plate,” does not extend to a
structure in which the alleged “end plate” is an indistin-
guishable part of the alleged “protrusion”; an object cannot
protrude from itself. “ A claim construction that renders as-
serted claims facially nonsensical cannot be correct.” Bec-
ton, Dickinson & Co. v. Tyco Healthcare Grp., LP, 616 F.3d
1249, 1255 (Fed. Cir. 2010) (quotation and citation omit-
ted). While the “protrusion” and “end plate” structures
must be connected in some fashion, the use of these “two
terms in a claim requires that they connote different mean-
ings.” Applied Med. Res. Corp. v. U.S. Surgical Corp., 448
F.3d 1324, 1333 n.3 (Fed. Cir. 2006). Under Substructure’s
view, there is no meaningful difference between the “pro-
trusion” and “end plate,” since any object could be arbitrar-
ily partitioned into a portion labeled as an “end plate” and
a remaining “protrusion.”
Nothing in the specification remotely suggests that,
contrary to the plain meaning of a “protrusion” and “ex-
tending outwardly,” the protrusion could be an indistin-
guishable part of the end plate from which it protrudes.
The only structures in the specification that could be de-
scribed as protruding from an end plate are distinct from
any “end plate” consistent with the plain meaning of the
term. See ’708 patent at Fig. 1 (depicting point shaft 17
and cutter teeth 18 extending from the flat surface of end
plate 19), Fig. 4 (depicting cutter teeth 48 extending from
end plate 49), Fig. 4A, Fig. 5; see also id. at col. 6 ll. 2–6
Case: 20-1132 Document: 35 Page: 13 Filed: 08/27/2020
NEVILLE v. FOUNDATION CONSTRUCTORS, INC.
14
(describing Fig. 4A as illustrating “an extended shaft thin-
ner in diameter than the end plate 49 and extending out
axially from the end plate 49 in place of a point shaft”).
Substructure argues that the specification’s disclosure
that the pile tip “could be cast as a single unit” supports its
reading of the claimed “protrusion” and “end plate.” Id. at
col. 4 ll. 53–59. But regardless of whether the joint between
the end plate and the protrusion is a weld or a seamless
transition made by casting the two structures together,
that does not expand the plain meaning of the claim, which
continues to require a “protrusion extending outwardly
from the end plate.” Id. at claim 1. Thus, the district court
correctly ruled that the “single, conically-shaped” end piece
of the accused pile tips does not meet the claimed “protru-
sion extending outwardly from the end plate.” J.A. 17.
C
ONCLUSION
We have considered Substructure’s remaining argu-
ments and find them unpersuasive. For the reasons stated
above, we affirm the district court’s claim constructions
and ruling at summary judgment of noninfringement as to
the ED2M/ED3 pile tip.
AFFIRMED
Case: 20-1132 Document: 35 Page: 14 Filed: 08/27/2020
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